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Writer's pictureAnkit Singhai

Digital Twin

Updated: Apr 27, 2022

Apollo 13 (April 11–17, 1970) was the Apollo space program's seventh crewed mission and the third to land on the Moon. The ship was launched from Kennedy Space Center on April 11, 1970, but the lunar landing was cancelled two days into the mission due to the failure of an oxygen tank in the service module (SM). A spark from an exposed cable in one of the oxygen tanks ignited, destroying one and damaging another inside the spacecraft. Over the next three days, ground engineers got inventive and used a physical copy of the spaceship to come up with possible solutions. When they were certain of the solution, they communicated it to the crew, who subsequently devised a workaround. Apollo 13 safely returned to Earth four days later.


Physical replicas can now be completely recreated digitally thanks to high-performance processing and exceptional hardware and software capabilities. A digital twin is a virtual representation of a physical object. A digital twin is a digital representation of a physical object. This virtual twin exists solely as computer-generated software.

Digital twins as a concept and application have immense potential to drive advancements and value creation across a wide variety of sectors. Digital twins are beginning to be used in sectors such as building information modelling (BIM) and virtual design & construction (VDC).


The new tools and methods connected with digital twins are transforming product lifecycle management, building design, and smart city modelling, among other fields. The internet of things, low-cost sensors, and constant high-speed internet connectivity are all contributing to an increase in the harvesting of data and feeding it to dynamic digital copies of real objects.

Digital twins are enabling a shift across the Product Lifecycle Management (PLM) process, which encompasses design, manufacturing/construction, optimization, operations, and maintenance. The digital twin concept is becoming more popular at a time when the world is going through a lot of change. This is because the digital twin concept allows you to make virtual objects and simulate them in a variety of real-world conditions in order to build them and get data from the real world, and then to maintain and operate a physical object through a virtual interface.


Design, simulation, planning, construction, operation, maintenance, optimization, and disposal are all a lot easier when you have a digital version of a real thing.


Planning & Design: With Digital Twins, prior to taking a single physical action, it is feasible to digitally develop and accurately create a optimal solution by utilising comprehensive simulations and high-quality data to determine the ideal architecture, configuration, materials, and cost.


We may simulate that solution in a variety of different real-world circumstances. For instance, we can construct a virtual skyscraper and then subject it to a variety of earthquakes to have a more accurate understanding of what can actually happen. The design can then be adjusted in accordance with the available data. Indeed, repeated virtual simulations under varying settings can be utilised to make a variety of construction-related decisions. Variable conditions can include the materials used, the weather, the level of preparedness for natural disasters, the selection of specific mechanical components, and indoor ambient elements such as humidity and heat, among many more.


Construction & Procurement: During the construction phase, a digital twin can be utilised to deliver construction requirements like parametric estimates to various stakeholders. In this sense, a digital twin might benefit the procurement process by streamlining it.

Multiple sensors can be attached to the physical object during the construction process in order to capture and transfer data to its virtual duplicate. This is what enables the operating and maintenance phases to be magical. With sufficient sensors, the virtual twin provides all the necessary information on the physical twin's state. A digital twin becomes a data-driven representation of its physical counterpart. The digital twin receives real-time data from the physical object's sensors, and vice-versa. For instance, operating devices such as an air handling unit or a pump can properly represent their temperature, vibration, speed, and much more in their digital twin. All of this is made possible by the advancement of digital technologies, which include faster computers, improved measurement from collection points to reception equipment, smaller and more precise sensors, data management, and artificial intelligence.


During the operating and maintenance phases of product lifecycle management, or PLM, a digital twin provides tremendous benefits. Throughout operations, a wealth of data is captured and transmitted back to the digital twin via sensors. Analytical insights can be used to improve the performance of physical assets and processes, as well as to mitigate risk and manage expenses more effectively. With the use of artificial intelligence, the digital twin can detect and even predict maintenance difficulties in advance. This advantageous feature lowers costs, as it is often less expensive to do preventative maintenance than it is to repair it once it breaks. While a digital twin consumes and generates data, it can also be used to feed data into a physical object. In this aspect, the combination of the digital and physical worlds enables bidirectional data exchange. This is referred to as "virtual twinning." By analysing the data generated in real time by the physical object, we may study its current condition, its behaviour over time, and even forecast future possibilities. This enables more efficient monitoring, which aids in recognising possible problems, for example. Additionally, real-time data enables the adoption of system enhancements and enables a number of new possibilities.


Finally, this constant real-time data input can aid in optimization. That is, improve/enhance its performance by allowing the system to adjust its own behaviour automatically or by requiring manual involvement by a human.


Digital twins have become especially prevalent in the world of the Internet of Things, or IoT. IoT devices are now ubiquitous, in our homes, towns, cities, and industries, etc. These internet-connected electronics gather and generate data and services, as well as interact and communicate with one another and with central systems. The data collected by these devices enables the generation of detailed information, which enables the skills discussed in subsequent films. The application of digital twins in the context of the IoT is anticipated to be one of the future's distinguishing characteristics.

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